KleenOil India, a manufacturer of commercial oil filtration systems, has helped to considerably improve the product high quality of chilly rolling sheets for its steel business consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual move technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection performance was insufficient and vital problems were occurring with the standard of its completed merchandise.
An ECL is used inside the steel industry to help clear and strip the surface of the metal sheet of rolling mud by using an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleaning chilly rolled metal than typical cleaning processes, the instability of the chemical compounds can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of protection inside these circumstances, its effectiveness may be considerably reduced, leading to contamination removal between 30-40%. Despite the magnetic roller being installed, the alkaline solution was nonetheless heavily saturated with mud particles and was affected by an unstable PH stage that mixed have been leading to important rusting through the course of leading to scratching of the ultimate product.
Filtramag+ presents nice particle extraction performance within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to ensure optimal efficiency of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination drawback. The effectivity of the filtration is dependent upon the magnetic materials type, measurement of the magnet, magnetic strength and in addition the fluid flow dynamics. A low energy magnet or minimal exposure to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pressure gauge lifespan
It is essential not only to make use of the right product for the method in question, however the higher degree of answer protection supplies additional advantages, together with prolonging the lifespan of the pump as nicely as a reduction in related costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination on this software throughout the alkaline resolution from 400mg/m2 to only 30mg/m2 by removing the nice mud particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic curler was not offering sufficient protection to the fluid on this utility, and it highlights the significance of choosing the correct methodology of magnetic protection. Due to the nice particles circulating inside the alkaline answer, important rusting was being created in the course of the ECL course of that was causing harm to the metal sheet. We beneficial Filtramag+, a extremely effective magnetic filtration system to our shopper as its ability to take away even the finest particles from fluids would significantly improve the problems that the business was going through. By putting in the Filtramag+, our client was instantly provided higher levels of protection in opposition to the harm that had been being brought on by the contaminated solution. We work frequently with Eclipse Magnetics high-performance products and at all times see important, constructive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with materials which have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As a results of the installation, the corporate is now not affected by damaged finished parts, has decreased its scrappage and waste, as well as prolonging the life of the pump.
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