KleenOil India, a producer of industrial oil filtration methods, has helped to considerably improve the product quality of chilly rolling sheets for its metal industry consumer, by installing a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual move expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a standard magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering efficiency was insufficient and significant problems were occurring with the quality of its completed products.
An ECL is used inside the steel business to help clean and strip the floor of the metal sheet of rolling mud by utilizing an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleaning chilly rolled steel than conventional cleaning processes, the instability of the chemical substances can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of protection within these circumstances, its effectiveness may be considerably decreased, leading to contamination removal between 30-40%. Despite the magnetic roller being installed, the alkaline resolution was nonetheless heavily saturated with dust particles and was suffering from an unstable PH level that mixed were leading to vital rusting through the course of leading to scratching of the final product.
Filtramag+ offers nice particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator is not assured to unravel the ferrous contamination downside. The effectivity of the filtration depends on the magnetic material kind, dimension of the magnet, magnetic power and also the fluid flow dynamics. pressure gauge ราคา ถูก or minimal exposure to the fluid will not perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is necessary not only to use the right product for the process in query, however the greater stage of resolution protection offers extra benefits, including prolonging the lifespan of the pump in addition to a reduction in related costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination in this utility inside the alkaline answer from 400mg/m2 to just 30mg/m2 by eradicating the fine dust particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic curler was not offering enough safety to the fluid on this application, and it highlights the importance of selecting the correct technique of magnetic protection. Due to the nice particles circulating within the alkaline resolution, significant rusting was being created in the course of the ECL course of that was inflicting harm to the metal sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our client as its ability to take away even the finest particles from fluids would significantly enhance the issues that the enterprise was facing. By installing the Filtramag+, our consumer was instantly supplied greater ranges of protection in opposition to the harm that have been being brought on by the contaminated answer. We work regularly with Eclipse Magnetics high-performance products and at all times see important, constructive results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with materials that have lower magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move through the filter.
As a results of the installation, the corporate is no longer suffering from damaged completed parts, has lowered its scrappage and waste, as properly as prolonging the lifetime of the pump.
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