A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and an established chief in the field of air, nitrogen, energy, move (pumps), steam boiler and lighting options, recently took a daring decision which has changed the finest way its buyer – and Rand Air – will approach future hires of an identical nature.
Working in the petrochemical sector requires critical consideration to element, with absolute safety at all times imperative. When Rand-Air was approached by a long-standing buyer in this sector for equipment to clear a sulfuric acid pipeline sure for decommissioning, they approached the duty at hand in an revolutionary and agile method, coming up with a different answer from these beforehand utilized.
เกวัดแรงดัน undertaken was uncommon by nature. Our buyer required the usage of an air compressor which could perform optimally in a high-risk, risky surroundings. We therefore decided that this explicit venture demanded a recent answer – and a departure from the finest way by which it had beforehand been approached,” explains Rand-Air seasoned petrochemical industry sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid cannot come into contact with any moisture – whether or not it’s water or oil – because of its extreme volatility. เกจวัดแรงดัน250bar could cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off challenge. Rand-Air due to this fact took the decision to go along with the Class 0 oil-free compressor because of its production of high-quality, clear, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this project, to ensure that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew level of minus forty degrees,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this specific customer had at all times used nitrogen to clear their pipelines. By providing the Class zero oil-free air solution, Rand-Air was able to prove that this was the higher solution on this case: able to offer a more environment friendly answer in a shorter time, and with significantly less potential contamination or safety risk.
Ultimate efficiency with multiple uses
The first pipeline clearing project using oil-free air turned out to be so profitable that the estimated five day compressor rent, was accomplished in just one. This incredible achievement further highlighted the operational effectivity of the oil-free compressors selected.
Following the success of the initial pipeline clearing, four more initiatives occurred in the course of the course of the year, and one other is about for October.
“Efficiency and air purity are the explanation that this specific compressor is one of the best and most viable solution for clearing pipelines,” says Lake. Compressors hired by the customer this 12 months include the PTS1600 compressor with a dryer which produces 1600 cubic ft of compressed air per minute.
“Oil-free compressors are capable of be efficient over tremendous distances. For instance, a few of the pipeline projects have required air to be pumped by way of pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, pressure drops – which impacts the flow. It is essential that air is pumped into the tanks at under 4 Bar,” Lake explains.
Oil-free compressors have a quantity of uses. Customers usually solely rent them for instrumentation, fermentation and aerating containers which are standard uses for these machines.
According to Lake, the fact that these compressors can be used in functions similar to clearing petrochemical pipelines, demonstrates their diversity: “The oil-free compressor is even able to moving an eighty ton transformer, due to its capacity to explode industrial pillows which are then positioned beneath the heavy transformer and floated,” she remarks.
All other capabilities apart, essentially the most compelling purpose for the rent of the Class 0 oil-free compressor was because of its capacity to supply clear, pure, contaminant-free dry air.
Making agility count
Rand-Air attributes its excessive degree of buyer success and repeat business to an around-the-clock service and powerful group effort: “We have made ourselves indispensable to so many shoppers, because of our extraordinarily excessive requirements and substantial business expertise. Whenever there is a need for rental equipment, clients insist on utilizing our solutions and companies – thanks to our stringent safety audits, impeccable service and superior technical assistance,” says Lake.
True to its reputation in many industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering effective solutions to customer’s operational needs.
“We are a staff which works together and helps each other regardless of the duty. Our technicians and workers are on name 24/7 to make sure customer service and support. We will all the time be ready to go above and beyond for a buyer, taking a glance at their issues from fresh angles, to find them the best solution possible – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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