Festo’s solution helps achieve a twenty-fold improve in production

A twenty-fold increase in manufacturing was the objective of the Croatian automobile cosmetics firm Alfa Car. To obtain this, the whole manufacturing cycle, housed in a brand new manufacturing plant, was automated. Festo provided an entire resolution for greater than 200 course of valves – including challenge administration.
A variety of totally different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of automobile cosmetic merchandise. This requires advanced process automation solutions. The Croatian car cosmetics firm Alfa Car has taken an enormous step into the longer term: whereas building a brand new production plant, the complete manufacturing cycle was totally automated, from the uncooked materials to the bottling line for the completed merchandise. One point of focus was the seamless automation of the method valves.
A number of completely different substances are saved, transported, blended and bottled within the manufacturing plant.
Customised complete solution

To address the challenge, the corporate labored along with the system integrator Arp Lučko and Festo. It would be Festo’s position to project manage the automation of the method valves. To ensure quick integration into the new system and most reliability sooner or later production process, customised complete solutions had been provided that cover the complete range, from the method valve units to the valve terminals. When choosing the required parts, particular attention had to be paid to the possibly explosive surroundings.
Reliability counts

The communication between a massive number of different automated ball valves and the brand new plant’s higher-level management system was additionally decisive for optimum process automation. pressure gauge octa was met by a dependable solution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from completely different producers may be totally automated in this method. Using a single source for the ball valve solution took the pressure off each Alfa Car and Arp Lučko when it got here to designing and installing the model new system. The in depth coordination of the varied course of valve suppliers, which Festo dealt with as part of its venture administration transient, also made the challenge easier.
Automated course of valves ensure reliable distribution of the substances in the numerous process steps.

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