The UN has declared 2022 the “International Year of Glass”. This puts even more focus on production circumstances in the energy-intensive glass trade, and efficient technologies alongside the entire value chain are significantly in demand. Vacuum know-how also has a significant affect on sustainability in glass production – as a result of secure vacuum is required in many processes. Atlas Copco specializes in offering energy-efficient, clever, and sustainable vacuum solutions to producers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a spread of extremely environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling firms
Noelle + von Campe produces particular person glass packaging for bottling companies. The individualized bottles and jars are given their shape and the ultimate contact utilizing vacuum know-how. The ultimate touch includes adding a customer’s emblem or identify. When shaping the glass, better embossing of the brand or any lettering is achieved if the trapped air between the glass mould and the precise glass has been eliminated as finest as possible. With an output of 650 million jars per year, the best vacuum system is a crucial component for the efficiency of the complete plant for Noelle + von Campe. Atlas Copco, with its utility expertise and experience in supplying vacuum pumps to the glass industry, is conscious of the precise requirements of the market. They have a protracted history in partnering with glass manufacturers. Their options and installations are made to measure for each particular person buyer. This was one of the causes Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her manufacturing facility.
Energy financial savings with Variable Speed Drive (VSD) expertise
The use of vacuum technology alone saves plenty of energy: the identical manufacturing result could additionally be achieved with compressed air however would eat more energy. With its innovative motor concept for glass production, the Atlas Copco GHS VSD+ series is likely certainly one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable pace management, the screw pumps may be tailored precisely and quickly to the respective vacuum requirement. Variable velocity and the set point management provides optimum vacuum levels. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved round 27% in energy costs.
Increased stability within the vacuum supply
The decreased vitality consumption isn’t the one advantage of the GHS VSD+ vacuum solution. The whole vacuum provide at Noelle + von Campe is now extra secure than before. „When we modify instruments or adapt our processes, for example, the new central vacuum system continues to reliably provide our entire production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential issue for us, as a outcome of the reliable, uninterrupted vacuum supply in flip has a direct impact on the quality of our finish merchandise. And in terms of the quality of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly sooner เกจวัดแรงดันเครื่องกรองน้ำ
According to Atlas Copco gross sales engineer Oliver Heitjohann, further cost reductions are generated by the ES central control: „The intelligent system coordinates the usage of the vacuum pumps with each other – this saves even more prices, additionally for maintenance and electrical energy. A huge benefit: the purchasers additionally achieve significantly quicker amortization“. The ES16 central controller can monitor and control multiple GHS VSD+ vacuum pumps concurrently. The good control system balances and optimizes the efficiency of all machines, lowering the overall power consumption. Compared to competitor merchandise, the intervals between upkeep are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the truth that the pumps are provided in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump sequence thus put the finishing touches not only to the merchandise but also to the production process. This is where Atlas Copco’s extensive experience in working with glass producers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, because it have been, a one-stop store for glass manufacturers – from the pump to the connection methods. And so, on stability, Noelle + von Campe gets more for less: more vacuum, extra management and extra stability for much less energy consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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