Celeros Flow Technology injects new life into forty yr outdated SAGD pump to extend heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than forty years previous and had been topic to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this project, the customer wanted to extend water temperatures from 90° C to 140° C. However, there were issues that the prevailing pump may not have the flexibility to deliver this requirement. Nozzle masses have been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred provider of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a selection of seal failures over time that had damaged the stuffing field and affected operational efficiency. There had additionally been no maintenance interventions for decades – but the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to operate in such harsh conditions and with no common maintenance over such a long time period. More importantly, it gave us confidence that a thorough overhaul may obtain the specified enchancment in efficiency, saving the client the price and lost production time that can be associated with sourcing and putting in a new unit.”
pressure gauge 4 นิ้ว ราคา overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor analysis was undertaken to verify that the nozzle hundreds would withstand the specified temperature improve. As a outcome, the pump is now capable of delivering steam at the larger temperatures required. The seal upgrades ensure it meets the latest specifications.
Concludes Mike Golds: “We are actually pleased with the result of the SAGD pump improve. It has not only achieved the desired production enhance for the shopper, but in addition offered a more sustainable and cost-effective solution than whole pump alternative. Using trendy engineering and evaluation, we’ve been capable of give the present pump a new lease of life and guarantee it’s going to proceed to perform properly for many more years.”
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