Celeros Flow Technology injects new life into 40 12 months previous SAGD pump to extend heavy oil manufacturing for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to extend production. The pump – a Mather & Platt BB5 – was more than forty years outdated and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high strain, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this venture, the client needed to increase water temperatures from 90° C to 140° C. However, there have been considerations that the prevailing pump could not be capable of deliver this requirement. Nozzle masses were a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked supplier of some 20 years, for assistance.
Mather & Platt is considered one of a number of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing box and affected operational efficiency. There had additionally been no maintenance interventions for many years – but the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to function in such harsh conditions and with no common upkeep over such an extended period of time. More importantly, it gave us confidence that a thorough overhaul may achieve the specified improvement in efficiency, saving the customer the fee and misplaced production time that may be related to sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite element evaluation was undertaken to substantiate that the nozzle masses would stand up to the specified temperature increase. As a outcome, the pump is now able to delivering steam on the larger temperatures required. The seal upgrades ensure it meets the most recent specs.
Concludes Mike Golds: “We are really happy with the result of the SAGD pump improve. It has not solely achieved the desired manufacturing improve for the shopper, but also offered a more sustainable and cost-effective answer than total pump replacement. Using pressure gauge ลม and evaluation, we’ve been capable of give the present pump a new lease of life and guarantee it will continue to perform well for many extra years.”
Share

Scroll to Top