A CLEAR PIPELINE OF INNOVATION: CLASS 0 OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and a longtime leader in the field of air, nitrogen, energy, move (pumps), steam boiler and lighting options, just lately took a bold decision which has changed the method in which its buyer – and Rand Air – will approach future hires of a similar nature.
Working within the petrochemical sector requires crucial attention to detail, with absolute security at all times imperative. When Rand-Air was approached by a long-standing customer on this sector for equipment to clear a sulfuric acid pipeline certain for decommissioning, they approached the task at hand in an revolutionary and agile method, arising with a different solution from these beforehand applied.
เกจวัดแรงดัน undertaken was unusual by nature. Our buyer required the usage of an air compressor which might perform optimally in a high-risk, volatile surroundings. We therefore decided that this explicit venture demanded a fresh answer – and a departure from the way during which it had beforehand been approached,” explains Rand-Air seasoned petrochemical industry gross sales consultant Melanie Lake.
Oil-free air versus nitrogen

“Acid can not come into contact with any moisture – whether or not it’s water or oil – because of its extreme volatility. Contaminants could cause hazardous chemical reactions and potentially even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was intended as a once-off project. Rand-Air therefore took the choice to go together with the Class zero oil-free compressor because of its manufacturing of high-quality, clear, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this challenge, to ensure that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew level of minus forty degrees,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this specific customer had at all times used nitrogen to clear their pipelines. By providing the Class zero oil-free air solution, Rand-Air was in a place to show that this was the higher resolution in this case: capable of provide a extra efficient resolution in a shorter time, and with significantly much less potential contamination or safety danger.
Ultimate efficiency with multiple uses

The first pipeline clearing venture utilizing oil-free air turned out to be so successful that the estimated five day compressor rent, was completed in just one. This unbelievable achievement further highlighted the operational effectivity of the oil-free compressors selected.
Following the success of the preliminary pipeline clearing, 4 extra tasks occurred during the course of the year, and one other is ready for October.
“Efficiency and air purity are the reason that this particular compressor is one of the best and most viable answer for clearing pipelines,” says Lake. Compressors hired by the shopper this 12 months embrace the PTS1600 compressor with a dryer which produces 1600 cubic ft of compressed air per minute.
“Oil-free compressors are capable of be effective over tremendous distances. For instance, a number of the pipeline projects have required air to be pumped by way of pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, pressure drops – which impacts the flow. It is essential that air is pumped into the tanks at below 4 Bar,” Lake explains.
Oil-free compressors have multiple makes use of. Customers normally solely rent them for instrumentation, fermentation and aerating containers that are normal uses for these machines.
According to Lake, the fact that these compressors can additionally be utilized in functions similar to clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even capable of shifting an eighty ton transformer, because of its ability to explode industrial pillows that are then placed underneath the heavy transformer and floated,” she remarks.
All other capabilities aside, essentially the most compelling purpose for the rent of the Class zero oil-free compressor was due to its capability to supply clear, pure, contaminant-free dry air.
Making agility count

Rand-Air attributes its excessive degree of customer success and repeat business to an around-the-clock service and robust group effort: “We have made ourselves indispensable to so many purchasers, because of our extraordinarily excessive standards and substantial business expertise. Whenever there is a want for rental equipment, prospects insist on using our options and companies – because of our stringent safety audits, impeccable service and superior technical help,” says Lake.
True to its status in many industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering effective solutions to customer’s operational wants.
“We are a team which works collectively and supports each other no matter the task. Our technicians and staff are on name 24/7 to ensure customer support and assist. We will all the time be prepared to go above and past for a customer, taking a glance at their issues from contemporary angles, to search out them the best answer possible – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.
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